Smc-networks System 5000 Uživatelský manuál

OmniLink 5000System 5000Press ControlAUTO SETUPMODULECOLOR DISPLAYOPERATING MANUALLINK ELECTRIC & SAFETY CONTROL COMPANY444 McNALLY DRIVE, N

April 17, 2000 Man ual Versio n 1.02.3Section 2.2 Access ControlThe OmniLink control has several parameters or operations that have limited access. I

April 17, 2000 Man ual Versio n 1.02.4The example above can be taken one additional step if two press operators are given different usernames and diff

April 17, 2000 Man ual Versio n 1.02.5Figure 2.2: Example Password Entry SequenceWhen operating in the Key Only mode the key switch is the only means

April 17, 2000 Man ual Versio n 1.02.6Step A: Select the restricted item. In the example shown in Figure 2.2 the restricted item is SlideAdjust #1 s

April 17, 2000 Man ual Versio n 1.03.1NOTE: NEVER remove or install any card in the OmniLink 5000 when the power to thecontrol is on. Doing so can da

April 17, 2000 Man ual Versio n 1.03.2or AS4. The plug in terminals on the modules should stick out of the faceplate of the base card.

April 17, 2000 Man ual Versio n 1.03.3Figure 3.2: Type “A” Valve ConfigurationFigure 3.3: Type “B” Valve ConfigurationSection 3.2 Valve SystemsCounter

April 17, 2000 Man ual Versio n 1.03.4Figure 3.4: Type “C” Valve ConfigurationFigure 3.5: Typical Counterbalance SystemType “C” An integrated Fill/Du

April 17, 2000 Man ual Versio n 1.03.5Figure 3.6: Auto-Counterbalance with Type “A” Integrated Valve.Figure 3.7: Auto-Counterbalance with Type “C” Int

April 17, 2000 Man ual Versio n 1.03.6Figure 3.8: Acceptable Locations for Mounting Counterbalance PressureTransducer.Section 3.3.1 Counterbalance Pre

April 17, 2000 Man ual Versio n 1.0iTable of Contents Section 1 Introduction ... 1.1Section 1.1

April 17, 2000 Man ual Versio n 1.03.7Figure 3.9: Typical Standard Cushion SystemFigure 3.10: Cushion System with Type “B” IntegratedValve.Section 3.3

April 17, 2000 Man ual Versio n 1.03.8Figure 3.11: Acceptable Locations for Mounting CushionPressure Transducer.Section 3.4.1 Cushion Pressure Transdu

April 17, 2000 Man ual Versio n 1.03.9control came configured for a cushion adjust system, then a wiring diagram should have been providedas part of t

April 17, 2000 Man ual Versio n 1.03.10NOTE: The cable should remain unbroken except for the connector in this junction box tokeep the shield integrit

April 17, 2000 Man ual Versio n 1.03.11NOTE: The cable should remain unbroken except for the connector in this junction box tokeep the shield integrit

April 17, 2000 Man ual Versio n 1.04.1NOTE! An access code is required to reach the configuration menus of theOmniLink 5000 press control. The code i

April 17, 2000 Man ual Versio n 1.04.2Figure 4.2: Example Air Configuration ScreenSection 4.2 Configuring the Auto-Setup boardThe ASM must be configur

April 17, 2000 Man ual Versio n 1.04.3There are several parameters that must be configured in this screen. The editing cursor indicates whichparamete

April 17, 2000 Man ual Versio n 1.04.4For cushions this should be the maximum operating pressure specified by thecushion manufacturer. For hydraulic

April 17, 2000 Man ual Versio n 1.04.5are pounds (lbs), kilograms (Kgs), tons, and metric tons (Mtons). Note that thedisplay unit can be changed at a

April 17, 2000 Man ual Versio n 1.0iiSection 4. Configuration ... 4.1Section 4.1 Setting up the

April 17, 2000 Man ual Versio n 1.04.6choices are pounds (lbs), kilograms (Kgs), tons, and metric tons (Mtons). Notethat the display unit can be chan

Table 4.2: Servo-Valve Control TypesApril 17, 2000 Man ual Versio n 1.04.7Wilkerson ER1 Series 0-90psi 0-10V 5SMC ITV2050-31T2S4 0-130psi 0-10V 6Secti

April 17, 2000 Man ual Versio n 1.04.8parameter is currently selected. Softkey 1 (the uppermost vertical softkey) will change its descriptionbased on

April 17, 2000 Man ual Versio n 1.04.9Upper Limit This value is an electronic upper limit for the slide adjust system that acts as abackup for the mec

April 17, 2000 Man ual Versio n 1.04.10Lock Time Most slide adjust systems now use an integrated brake built in to the slide adjustmotor that automati

April 17, 2000 Man ual Versio n 1.04.11WARNING: After calibration always check for proper operation of the slide adjustsystem as wiring or transducer

April 17, 2000 Man ual Versio n 1.04.12NOTE: It is absolutely critical to set the upper and lower limits correctly beforecalibrating a rotary slide ad

April 17, 2000 Man ual Versio n 1.04.13NOTE: It is very important to make as accurate a measurement as possible for theUpper and Lower Calibration Poi

April 17, 2000 Man ual Versio n 1.04.14

April 17, 2000 Man ual Versio n 1.05.1Figure 5.1: Example Auto-Sets ScreenSection 5 OperationThe purpose of the Auto-Setup module is to allow automati

April 17, 2000 Man ual Versio n 1.0iiiAppendix F Specifications ... F.1Section F.1 5000-10A Pres

April 17, 2000 Man ual Versio n 1.05.2for the shut height setpoint. See section 6 for an explanation of all status messages for thevarious sub-system

April 17, 2000 Man ual Versio n 1.05.3“CONFIGURE” Allows the individual options such as counterbalance, cushion, and slideadjust modules to be config

April 17, 2000 Man ual Versio n 1.05.4rotary transducer mounted on the slide system of the press. The units for theposition can be in inches or milli

April 17, 2000 Man ual Versio n 1.05.5NOTE! A counterbalance pressure that is far too low or far too high during any shut heightadjustment may place

April 17, 2000 Man ual Versio n 1.05.6Section 5.1.3 Manual Slide MovementAs noted in the section explaining the softkeys in the slide screen, the slid

April 17, 2000 Man ual Versio n 1.05.7setpoint for a previously stored job when that job setup is recalled from memoryand the air system is “ON”. Th

April 17, 2000 Man ual Versio n 1.05.8Pressure can be set in one of two ways. First, if the air system was correctly configured, the desiredforce whi

April 17, 2000 Man ual Versio n 1.05.9“Waiting for Top”. When the press does reach the top and all other necessary conditions aresatisfied, the slide

April 17, 2000 Man ual Versio n 1.06.1Section 6 Diagnostics - Fault and Status MessagesWhen the press control screen reports a stop condition that ind

April 17, 2000 Man ual Versio n 1.06.2Unable to Fill The system was unable to make progress when trying to raise the air pressure. This could be a bad

April 17, 2000 Man ual Versio n 1.0iv

April 17, 2000 Man ual Versio n 1.06.3Ctr-Bal Vented -Stop A pressure setpoint of 0 was entered for a counterbalance. The dump valve isleft open in th

April 17, 2000 Man ual Versio n 1.06.4a hardware failure of the relay.Lock Relay ShortedThe “Lock” solid state relay on the slide adjust module failed

April 17, 2000 Man ual Versio n 1.06.5Min Position Reached The slide has gone as low as the min position programmed in theconfiguration menu and will

April 17, 2000 Man ual Versio n 1.0A.1Appendix A Configuration ExamplesThis section of the manual will go though an example setup of each kind of syst

April 17, 2000 Man ual Versio n 1.0A.2Note that units to the right of the number are also an editable parameter. When the editing cursor isplaced on

April 17, 2000 Man ual Versio n 1.0A.3Using the arrow keys, we move the cursor to the “Transducer Type” line. Looking at table 4.1, we seethat the tr

April 17, 2000 Man ual Versio n 1.0A.4The pressure transducer installed on the system is a Setra model C206 that has a pressure range of 0 to250 psi a

April 17, 2000 Man ual Versio n 1.0A.5Finally, we go back to the “Mode” line and use the “CHANGE MODE” softkey to toggle the mode to“ON”. The “Auto S

April 17, 2000 Man ual Versio n 1.0A.6will be flawed because clearances will not be taken up by the counterbalance.Now we press the “CALIBRATE SLIDE”

April 17, 2000 Man ual Versio n 1.0A.7Now it is time to hit the “AUTO ADJUST” softkey. The slide moves up past 14.000 (the slide setpointwe entered i

April 17, 2000 Man ual Versio n 1.01.1Section 1 IntroductionThe 5000-10 Auto-Setup Module (ASM) allows the OmniLink 5000 Press and Automation control

April 17, 2000 Man ual Versio n 1.0A.8Before calibrating the slide, we MUST make sure the slide is properly counterbalanced, if acounterbalance is use

April 17, 2000 Man ual Versio n 1.0A.9“.04" sec. Repeating the test, we find that it now takes 1 to 2 pulses to move .001 inch - an acceptableva

April 17, 2000 Man ual Versio n 1.0B.1Figure B.1: Typical Counterbalance Wiring Diagram.Appendix B Typical Wiring Diagrams

April 17, 2000 Man ual Versio n 1.0B.2Figure B.2: Typical Cushion Wiring Diagram.

April 17, 2000 Man ual Versio n 1.0B.3Figure B.3: Conceptual Dual Resolver Mounting.

April 17, 2000 Man ual Versio n 1.0B.4Figure B.4: Typical AMCI Dual Resolver Wiring Diagram.

April 17, 2000 Man ual Versio n 1.0B.5Figure B.5: Typical GEMCO Dual Resolver Wiring Diagram

April 17, 2000 Man ual Versio n 1.0B.6Figure B.6: Conceptual Linear Transducer Mounting

April 17, 2000 Man ual Versio n 1.0B.7Figure B.7: Typical GEMCO Linear Transducer Wiring

April 17, 2000 Man ual Versio n 1.0B.8Figure B.8: Typical MTS Temposonics II Linear Transducer Wiring

April 17, 2000 Man ual Versio n 1.01.2Section 1.3 Shut Height ControlWhen a linear or rotary shut height control module is provided, the OmniLink 5000

April 17, 2000 Man ual Versio n 1.0B.9Figure B.9: Typical Slide Motor Starter Wiring With Auxiliary ContactorFigure B.10: Typical Slide Motor Starter

April 17, 2000 Man ual Versio n 1.0B.10

April 17, 2000 Man ual Versio n 1.0C.1Figure C.1: Logic Module Firmware Chip LocationsAppendix C Installation Of OmniLink 5000 FirmwareFirmware for th

April 17, 2000 Man ual Versio n 1.0C.2

April 17, 2000 Man ual Versio n 1.0D.1Note! Step 1 MUST be done even if a LOX valve is opened in step 2 since thecontrol may try to pressurize the sys

April 17, 2000 Man ual Versio n 1.0D.2Note! Step 1 MUST be done even if a LOX valve is opened in step 2 since thecontrol may try to pressurize the sys

April 17, 2000 Man ual Versio n 1.0E.1Appendix E Configuration SheetsSection E.1 Air System Calibration SheetsAir PressureConfigurationAir Pressure Co

April 17, 2000 Man ual Versio n 1.0E.2Air PressureConfigurationAir Pressure Configuration Slot #4 Board ___________________________Name _

April 17, 2000 Man ual Versio n 1.0E.3Section E.2 Shut height Calibration Sheets Linear TransducerSlide ConfigurationSlide Configuration S

April 17, 2000 Man ual Versio n 1.0E.4Rotary TransducerSlide ConfigurationSlide Configuration Slot #1 Board Rotary TransducerName _______

April 17, 2000 Man ual Versio n 1.02.1Section 2 Parameter Entry and Access ControlSection 2.1 Parameter EntryThroughout the OmniLink control, a fairly

April 17, 2000 Man ual Versio n 1.0F.1Appendix F SpecificationsSection F.1 5000-10A Pressure Control BoardAC Output Relays: Voltage: 120VACCurrent: 1A

April 17, 2000 Man ual Versio n 1.02.2Figure 2.1: Example Text Entryc) The fist character of the text is highlighted with the text cursor. The CURSOR